Brief introduction to Godrej Plant, India

Godrej project

Godrej Project was located in Hanuman Junction, 60 miles east of Vijayawada, India. The value of contract is worth 4.9 million dollars. The project includes two extruded fish feed production lines, and two shrimp feed production lines. They are all made of steel, with electric control equipments. Fish feed production lines and shrimp feed production lines are separated into two main workshops. Godrej Project used Famsun’s full-set shrimp feed production equipments, the extruder, dryer, grinder, and supporting facility are bought from other companies.

This project’s construction began on 1st August 2013. On 1st May 2014, the extruded fish feed production lines had been accepted and delivered. Soon after, on 6th June 2014, the shrimp feed production lines constructed by Famsun had been accepted and delivered successfully.

Now, Famsun is undertaking the project of Acigodrej in Bangladesh, which is a joint venture from the local company ACI and Indian Godrej. This facility will also be a feed manufacture branch.

 

FAMSUN’s latest achievments and The 2nd Manufacturing Skills Competition

Manufacturing is vital for Muyang’s Flawless Project Delivery (FPD) in providing quality machines and equipment. The manufacture team of FAMSUN Feedmill Solution since moving into the new, state-of-the-art facility in May 2013 has continuously updated their knowledge, skill and standards in machine manufacturing and new tools using, and has made great achievements in the past one and a half years.

FAMSUN

FAMSUN

By cooperating with leading manufacturing tool companies, FAMSUN introduces advanced production technologies such as CNC machining centers, welding robots, chain assembly systems, lean manufacturing management, etc. in its workshops, to produce extra precision and high quality for every piece of FAMSUN product from material processing to machining, painting and assembly. The manufacturing unit also owns the first grinder assembly line in the industry. It has now been able to produce all machines, spare parts, and pre-fabricated parts for various kinds of feed mills’ production demands. Since moving to the new industrial park, FAMSUN manufacturing team has been endeavoring to improve the efficiency of the production lines and the quality of the products. The on-time delivery of machine exceeded 99% in 2014 and products accepted by Quality Control (QC) Department are at nearly 100%.

The manufacturing team carried out innovations in technological process, general arrangement and logistics so as to deliver the products in time and increase efficiency. At the clearing up of system data, the number of expired orders has dropped dramatically and manual ordering is weeded out. As a result, the accuracy of the data has been increased. In 2014, FAMSUN Feedmill Solution manufacturing team carried out an environmental responsibility plan to eliminating noise and controlling fire risk. By organizing Continuous Improvement Process (CIP), the team has solved 66 product polishing and welding problems and put forward 101 quality
improving suggestions. In carrying out this plan, the team has successfully applied a national patent — Automatic Assembly Device. Through these measures, the product quality has been improved and customer’s satisfaction has been raised.
The 2nd Manufacturing Skills Competition

The second manufacturing skills competition was hosted on November 6th 2014 in FAMSUN’s workshops. This year’s competition is not only participated by Muyang’s FAMSUN Feedmill Solution stuff but also suppliers. Overall, the competition attracted 217 participants, including 87 suppliers. The skill competition includes argon arc welding, gas metal shielded arc welding, lathe machining, painting quality troubleshooting, SAP operation, material identification, forklift truck driving, etc. After fierce competition, one of the local supplier won the Best Group Award, and 57 participants won the first, second and third prizes. The good quality of every Muyang product depends on not only cutting-edge manufacturing tools, but also dedicated workmanship of operators and their knowledge and experience as well as outsourcing parts with same quality standards. The skill improvement, knowledge sharing and training of its stuff
and suppliers’ stuff ensures Muyang to keep growing with a good team by creating quality products and satisfied customers.

Big new investment from İmaş Makine

International Milling Directory member, İmaş Makine and their Milleral products are pleased to announce that a groundbreaking ceremony has been held for the new factory, which will increase the capacity of İmaş two and a half times. İmaş Makine, offering its products with Milleral trademark, will put its new factory into use over an area of 56 thousand square metres with 20m TL (Turkish Lira) of investment. The company aims to increase turnover by three times in the medium term.

İmaş Makine, which is one of the İttifak Holding subsidiaries and a leading representative of the mill technologies sector, has broken the ground for their new factory on October 14, Tuesday at the 2nd Organized Industry Extension Area in Konya. Tuncay Lamcı, İmaş Makine General Manager, spoke on the groundbreaking ceremony and said: “Our current factory which has an area of 10,300 square metres will be extended approximately two and a half times and will be active over an area of 25,623 square metres. Seha Yapı, one of the group’s companies, will carry out the construction which we aim to finish in one year.”

Lamcı mentioned that the factory will be built with an infrastructure, which could provide the electric energy required by the company and in steel construction. He added, “Our company, who constructs turnkey grain milling factories and carries out important works in metal cutting sector, is on its way to become an intelligence company which could respond to all the needs of the sectors in which it provides service.”

 

Milleral

Milleral

LAMCI: “WE AIM TO INCREASE OUR TURNOVER THREEFOLD”

 

Lamcı mentioned that together with the new factory investment they aimed to achieve highest quality with lower costs and added: “We will establish a structure in our new factory, which has improvable integrated business processes, which supports the innovation; with working principles carrying more efficient, more advanced and more competitive qualities and which is ready for the needs the future would bring. In our new factory in which we can find the opportunity to try out our innovative and technologically value added products we produce, we will continue to design machinery and systems that are sustainable and that provide competitive power to our customers.

Lamcı stated that the new structure will remove the labor, place and time losses in the new factory and will meet the needs of social and educational needs of the employees. He also said that they aim to increase the turnover threefold by increasing export as parallel to growing production.

 

“WE BELIEVE THAT WE WILL SEE THE OUTCOME OF THE NEW INVESTMENT AS SOON AS POSSIBLE”

Lamcı stated that İmaş Makine was established as the second subsidiary of the İttifak Holding in order to be active in the milling sector in 1989 and in 1991, they added band saw machines to their activities and became active in these two sectors and added: “İmaş has become a global company today. Our has exported our goods up to more than 60 countries by carrying the technology from Central Asia to Middle East, from African Countries to Turkish Republics. Within this scope, we export nearly 96% of our milling machines and 17% of our band saw machines. The performance we have shown so far has encouraged us to grow. We believe that we will see the outcome of this as soon as possible.”

 

“WE ADD VALUE TO THE SECTOR”

 

Tuncay Lamcı has stated that as they have focused on three important issues in R&D and system design. Lamcı said: “We determine all the opportunities which will maximize the energy efficiency, system operation and long service life and then we present this philosophy which we call “Smart Milling” to use parallel to the interests of our customers.” He added that they see their products they have presented to global markets not just as machinery but systems which symbolize technology, quality and trust and that they would form an added value for the customers with this approach in the future.

 

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See more at: http://www.gfmt.co.uk/imas

Milleral – Your global solution key for milling technologies for 25 years

The International Milling Directory member, Milleral is an important partner with great exposure with the International Milling Directory and is an important manufacturer with a worldwide customer base. See their International Milling Directory entry online here: https://www.internationalmilling.com/company_2989.html

Milleral is known in the industry for being a global solution partner in these products and services, amongst others:-

  • Turn-Key Projects for Wheat Flour, Semolina and Maize Mills
  • Grain Cleaning Machinery
  • Roller Mills and Quadro Plansifters
  • Semolina Purifiers
  • Bagging Scales & Extraction Scales
  • PLC / Automation Systems and Complete Electric Systems for Mills

Re-introducing: BinMaster Level Controls

The International Milling Directory blog is back for the first blog of 2014 with exciting new developments. We wish all readers and users of the  International Milling Directory success for 2014.

Based in Lincoln, Nebraska, United States of America, BinMaster Level Controls have been a long-standing partner of the International Milling Directory for many years. They have already renewed their membership for 2014/15. A summary of their profile is below: –

Established in 1953, BinMaster is an ISO 9001:2008 certified company offering point and continuous bin level controls including rotary level indicators, diaphragm/pressure switches, capacitance probes and vibrating rod level sensors – complemented by Airbrator® aeration and vibration, plus flow and dust detection monitors for hoppers, bins and silos. The SmartBob2 inventory measurement system – which can be used in remote wireless networks – includes eBob inventory tracking software. 3DLevelScanner is a non-contact, dust-penetration device that takes measurements at multiple points within a bin and calculates bin volume, works in even very large bins, and has the capability to visually map uneven material surfaces.

Go and see the new listings for BinMaster here online: https://www.internationalmilling.com/company_3068.html

Register or update your listings now at www.internationalmilling.com! Starting from FREE your company can list details. Deadline for the 23rd print edition of the International Milling Directory is 31st July 2014.

Introducing: FineTek

FineTek

Another new member has joined The International Milling Directory.

The Taiwan-based manufacturer is a company dedicated to ‘complete instrumentation solutions’. FineTek’s product line includes a varied and wide quantity of digital controllers and meters, pneumatic products, safety instruments,  level switch transmitters for solid and liquid applications. However all impressive this range of categories are, we are interested most in the manufacture of  the level sensor for silo bulk storage. This product is the key selling point for a justifiable place in the International Milling Directory. This alone is all the more impressive considering their research and development arm is an integral part of the company, which sets a strong “backbone” of the company.

Do see the new listing here at the International Milling Directory online: https://www.internationalmilling.com/company_3940.html